Rotary Rack Oven

Hindchef Pvt. Ltd. is a leading manufacturer and supplier of a wider range of rotary rack ovens. It is available in 10, 16, 24, 36, 44, 72, 88, 120, 132, and 198 tray sizes. In addition, we customize the ovens as per the business requirements and are available in diesel, LDO, LPG, wood, electric, and wood pallets. 

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Installation States

Installation done across India: We have customers all over India. We have exported to many countries. Below is an example of our rotary rack oven installed in various parts of India.

• Kashmir
• Jammu
• Himachal Pradesh
• Utrakhand
• Punjab
• Rajashthan
• Delhi
• Haryana
• Uttar Pradesh
• Madhya Pradesh
• Bihar
• Jharkhand
• Maharashtra
• Chattisgarh
• Assam
• Manipur
• Karnataka
• Mizoram
• West Bengal
• Telangana/Hyderabad

Read more: Rotary Rack Oven Demo

Why choose Hindchef for a rotary rack oven?

Here we describe the features of our rotary rack oven. These features distinguish Hindchef from most other manufacturers.

• Uniform airflow and uniform heating. Our ovens are specially designed to generate uniform airflow inside the oven. This gives uniform heating to all baked items.
• Fuel-efficient design: The oven has a well-defined burner size and nozzle tuning for each oven size.
• Durable base and body structure: The body has the perfect design to last for decades. A CNC machine makes its design completely vibration-free.
• Durable chambers: When it comes to chamber life, we shall give a 10-year chamber warranty for LPG and diesel ovens.
• Wide fuel options: It is available in fully electric, diesel, LDO, LPG, PNG, wood-fired, and wood pellet burners. You can choose according to your requirements.
• Customization: We can customize our oven for applications other than baking. Like food drying and chemical drying.
• Cost-effective: It is the most cost-effective bakery oven on the market.

Applications of rotary oven

• Baking: A rotary rack oven is used in the bakery for baking, bread, rusk, cookies, biscuits, cake sponges, pavs, Burger, Buns, Khari, Patties, and many more.
• Drying: A rotary rack oven can be used in various drying applications, like, Drying cashews, Sprouts, Amla, and drying medicines and chemicals.

Advantage

Here, we can go through some of the advantages of using a Rotary rack oven:

• Superb baking: The rotary rack oven has a special advantage in bakery production. As it is based on convection (hot air) the baking has a nice crust. Convection also makes baking more efficient as heat transfer is much faster. It also makes bakery items more crispy hot air blow removes moisture from inside. Some items like rusk, patties, and khari have special advantages in a Rotary rack oven.
• Easy to use: In rotary rack ovens, trolley racks are used to stuff baking goods. Stuffing and de-stuffing of the oven is easy as compared to other type of batch ovens.
• Fast: The rotary rack oven being a convection oven is faster in baking as compared to the deck oven. Circulating hot air causes heat transfer faster, which results in faster baking.
• More efficient: The rotary rack oven is more efficient with less baking time for products preparations.
• Save space: A rotary rack oven can save space as compared to a deck oven of equivalent baking capacity. This is because the deck requires higher gaps as compared to racks in the oven which can save a lot of space.

Disadvantages

Although, it has many advantages, still it has some disadvantages too:

• Higher set-up costs and initial investments: A rotary rack oven has a higher initial cost for the same baking capacity. This is due to the complexities involved with equipment. The cost difference is even higher when it comes to bread.
• Expertise: You need to get experienced laborers to initially operate the machine and run the entire operational requirements.

How rotary rack oven work?

A rotary rack oven is essentially a convection oven with removable trolley racks. Air is heated by burning fuel in a chamber. Fuel can be diesel (most popular), LPG, wood, coal, and electric. Air is heated by blowing air on the chamber, using a centrifugal blower. This heated air enters the oven cavity from adjustable slits.

To understand the full concept visually, you can watch the following video.

Rotary oven vs Deck Oven

In this section, we shall compare the baking of different items in a rotary rack oven (convection oven) and deck oven. The rotary rack oven being a convection oven offers several advantages or some disadvantages for baking different items. Below we are listing which one has an advantage over the other in baking some items.

• Rusk: Rusk requires uniform browning. The circulating hot air of the rotary rack oven is perfect for rusk. Deck oven shall not good such browning. Also color may not be perfect inside of the rusk in the deck oven. A rotary rack oven works pefectly fine for baking of rusk.
• Bread: For normal bread deck oven and rotary rack oven are equally good. For a small setup deck oven is more economical for bread baking as it has more capacity when compared on a per-tray basis. However for baking more than 200 kg of bread. A rotary rack oven is more suitable.
• Pav, Bun, and Burger: Both ovens have some advantages and disadvantages. You can choose any one of these.
• Patties: Layers in patties are very difficult to bake in a deck oven. Heat does not reach all layers uniformly in the deck oven. A rotary rack oven (or any other convection oven) is strongly recommended.
• Cookies: For uniform and thorough baking of cooking circulating hot air is more suitable. So we recommend a rotary rack oven for cookies.
• Artisan bread: Deck oven is more suitable for artisan bread. Convection may not be suitable for slow baking required in artisan baking.
• Cake sponge: Here Deck oven has some advantages. A cake also requires slow baking. However, It can also be done in a rotary rack oven.

Read here for better clarity: Rotary oven vs Deck Oven.

The alternative of rotary oven

Rotary rack oven is the most versatile bakery oven which is suitable for a wide variety of applications. Here we list some alternatives to rotary rack ovens and their limitation as compared to rotary rack ovens.

• Deck Oven: Deck oven has limited application when compared with rotary rack oven. The deck oven is more suitable for bread, cake, pizza, pav, etc. However, it is not suitable for a wide variety of other bakery products.
• Wood-fired oven: Comparable to deck oven with some convection inside the oven. However, it requires large space, is less efficient, and generates pollution. It is also not very convenient and requires more labour.
• Swing Tray Oven: Suitable only for the production of bread.
• Conveyor ovens: Conveyor ovens use a wide variety of technology. However, the conveyor oven is not suitable for baking mixed items. If you have to bake one item all the time. Or items with similar baking requirements the conveyor oven is better than the rotary rack oven.
• Combi Oven: Combi ovens are essentially superior to rotary rack ovens with several other features. However, the cost is much higher.

Warranty and Services

• We have rotary ovens installed all over India.
• We provide product training and live demos.
• We provide technical and operational support during the set-up of the bakery plant.
• 1 year of warranty

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