Rusk Making Bakery Setup Demo

Rusk Making Bakery Setup- Full Demo

Description

Starting a business and setting it up may be a difficult task for Rusk making businesses. However, you need to ascertain your business goal and the correct bakery plant setup and area for profitability. So, here we shall be discussing the rusk-making complete processes and its set-up procedures in brief by using the rusk-making machines and spiral mixers.

Time Stamps

We have tried in this video stream to show the entire rusk-making process with easy steps to understand correctly:

(0.1–0.32): A short overview of setting up a rusk plant business. For running the rusk plant, we need to purchase a spiral mixer, rotary rack oven, rusk cutter, trays, and moulds. Also, you need the other equipment for the small-scale rusk-making business.

(.32–1.03): info on the Hindchef spiral mixer. At Hindchef, you will be getting two categories of spiral mixers: single-speed and double-speed. In addition, you will be getting the power loads in a single-phase and 3-phase machine for dough kneading.

(1.04–1.51) How to place kneaded dough into molds and trays. Afterwards, how do we place it inside the molds (2 by 12 inches) for the baking, after the dough kneeding.

(1.52-2.40) Proofing process for 2 hours to get the final dough.

(2.41-4.53) Process of baking the dough into a rotary for 30 minutes and the ladi (2 by 12 inches) at 220°C once the first baking is done. In addition, we will proceed with the second final baking. Also, we need 2–2.5 liters of diesel for the entire baking process. Further, we keep it in the trays outside for its cooling process. and use the rusk cutter to make the rusk slices.

(4.54–7.37) Final baking into trays for 40 min. It includes a 13 by 18-inch tray for the rusk for the final baking process for almost 40 minutes inside the rotary rack oven.

(7.38–9.07) Final rusk packaging process: For the final rusk packaging, we will proceed with the rusk packet packaging, which will approximately weighs 280 grams per packet and consists of almost 10–12 rusks.

(9.08–10.12) Rusk storage process at the warehouse: Further, we will know about how the rusk packets stored in the warehouse.

Product range available

Question and Answer on This Video

Q1. What is the final baking temperature for the rusk-making?

The final baking temperature of the machine is 200*C.

Q2. What kind of energy is required to run your rotary oven? Gas, diesel, or electricity? And what is its consumption per hour?

2 units of electricity per hour And 2 to 3 liters of diesel per hour, depending on the use, temperature set, or item.

Q3. What is the area required to start this type of unit, and how many trained or untrained people are needed for the complete manufacturing process?

The minimum required area is 1000 square feet or more. In addition, for this, you need 1 trained person, and 4 to 8 untrained people. You can call or WhatsApp at 9266606060 for more details.

Q4. Where is the heating element located in this type of oven? And what are its specifications, if you could please answer?

This oven is based on diesel fuel.

Q5. What are the complete manufacturing cost and profit margins? When break-even is expected to be achieved?

Although, profit margins range from Rs 10 to Rs 20 per kg. However, the calculation of breakeven is rather complicated. But you can break even within one year if you can sell out 8-hour production every day.

Q6. What is the plant capacity, total capital investment required, selling cost, and operating profit?

You can call or WhatsApp at 9266606060.

Q7. How much is required to start a toast factory? What is the cost of machines?

The cost of all machines, trays, and molds goes up to 6.5 lakhs for a 44-tray oven setup. In addition, it can produce 250 kg of rusk in 10 hours. Further, for more information, contact us at 9266606060.

Q8. What is the total project cost on a small scale? Each machine costs, and from where to purchase.

You can Call or WhatsApp 9266606060.

Q9. What is the full setup cost with all required plants?

The final setup cost including all equipment is around 7 lakhs. Call or WhatsApp 9312556677.

Q10. What is the price of a 10-tray, 12-×15-tray gas deck oven or a 30-liter propane mixture?

It will cost Rs.125000 +GST- 30 liter mixer and Rs. 36500 +GST. Call/WhatsApp 9266606060.

Q11. How many packets of 280-gram rusk can be made by using a 42-tray oven in 8 hours of production?

It will be approximately 700-900 rusks or packets.

Q12. Can you give me training on bakery for setting up this business?

Yes, We can also arrange a chef.

Q13. What is the price of a 30-liter spiral mixer, a bread slicer, and 36-tray oven?

Bread slicer: 29500 + GST; oven: 260000+GST; spiral: 30 kg. Call/WhatsApp 9266606060.

Q14. Can you please tell me the model no. of the multispan temperature controller used in your oven?

Please contact on this number 9312667788.

Q15. Please share the total cost for the final production of 280 grams of rusk, wholesale price, and MRP.

Rusk production costs vary between Rs 65 and Rs 80 per kg. The cost depends on the ingredients. Selling price of 100 to 150 per kg in retail. The average margin for bulk sales is roughly 10 to 12 per kg. For retail sales, it is 30 to 50 per kg. You can estimate on a per-package basis.

Q16. What is the price of each machine for rusk making?

Oven 42 tray 285000 +GST
SPIRAL 30 KG dry flour, double speed 135000 +GST
Slicer: 30000 +GST
Bakery tables: Rs. 15000+GST each.
Call us at (93125566771).

Q17. What’s the profit margin in rusk-making?

It will come to approximately RS 10 per kg.

Q18. What is the required rusk-baking temperature?

The minimum rusk making temperature is 180 to 200 degrees Celsius each time.

Q19. How much space is needed for a good plant, and do you have a way by which we can have working knowledge? We can work in a plant to learn all aspects of running this plant.

We can help in the following ways: 1. provide you with machinery; 2. get you a chef; 3. suggest space, a generator, and a power connection required. Further, you can contact me at 9266606060 (call or WhatsApp).

Q20. What about maintenance and Warranty on this machine?

You get 1 year of warranty on this machine.

Q21. How much area is sufficient for a bakery?

This size of the plant requires 100 square yards (900 sq ft).

Q22. What are the raw materials used in this factory?

The main ingredients are maida, refined vegetable ghee, and sugar.

Q23. Does this machine run on diesel or electricity?

Both, however, you can choose as per your business requirements.

Q24. How much temperature is required to bake a second batch of ladis?

It depends on the rusk recipes.

Q25. How much money is needed to start this business?

You can contact us at 9266606060 (call or WhatsApp).

Q26. Does this machine require diesel for the power generation?

No diesel is burned to generate heat. To understand, you can watch this video: https://youtu.be/CpbKR3pTwEU.

Q27. What is the price of a rotary oven with 42 trays?

The rotary rack oven 44 tray oven price is Rs. 285000 + GST.

Q28. What is the difference between a three-phase or single-phase spiral mixer?

A 3-phase spiral mixer has higher capacity and can be made on double speed, Whereas, a Single phase machine can make 50 kg ready dough.

Q29. What is the cost of the spiral mixer?

30 kg 110000 +GST SINGLE PHASE
30 kg 124000 +GST double phase

Q30. How much money is required for all of the equipment required and the price for a small startup bakery shop? I want some ideas on what to do about this.

It will come to around 6 lakhs.

Q31. How much is the monthly income in this bakery business?

You can easily earn up to 1 lakh a month.

Q32. What is the total area required to start this plant and what is the total cost? Where can one get training for this?

6 lakh machines and 2-3 lakh additional (raw material, rent security, etc). You can call or WhatsApp on 9718008024.

33. What is the price of a double-deck 4-tray oven?

Electric double deck 4 tray oven price is Rs. 60000 +GST

And, for GAS Rs. 80000 +GST